The TecnoFerrari Stacker Module is an automatic system designed for organized tile stacking from a continuous flow coming from the sorting line.
The solution operates downstream of the classification stage and before packaging, ensuring the formation of uniform, stable, and correctly aligned stacks for subsequent handling and packing operations.
Thanks to automated management of the stacking process, the system improves product handling quality, reduces the risk of damage, and ensures operational continuity even in high-speed production environments.
The module integrates seamlessly with TecnoFerrari classification systems, sorting lines, and packaging modules, contributing to complete automation of the ceramic end-of-line process.
The system automates tile pick-up and placement through independent handling units designed to ensure high precision and maximum care throughout all operating phases.
Controlled stacking makes it possible to obtain uniform and stable stacks, reducing the risk of breakage, chipping, and defects caused by incorrect handling or uncontrolled accumulation.
Thanks to electronic stack-height control and synchronization of the incoming and outgoing transport systems, the process maintains high quality standards even with significant format variability.
The modular structure also allows the system to be adapted to different production requirements, the customer’s classification criteria, and the characteristics of the tiles to be processed.
Uniform and stable formation of tile stacks.
Reduced risk of breakage, chipping, and surface defects.
Controlled and gentle product handling.
Optimization of downstream packaging operations.
Automatic format changeover management.
High operational reliability even at high production speeds.
Reduced manual intervention and improved operational continuity.
Complete integration with TecnoFerrari sorting and packaging systems.
Solutions designed for the automated handling of the main types of tiles used in ceramic production lines.
Versions dedicated to the controlled handling of large-size tiles, with particular attention to stack stability and product protection.
Configuration with a single vacuum pick-up unit, suitable for specific production and dimensional requirements.
Configuration with paired vacuum pick-up units to increase productivity, handling stability, and management of the most demanding formats.
Solutions developed according to the required production capacity, product characteristics, and classification criteria defined by the customer.