Multi-depth automated warehouse with satellite shuttles

Ultra-high-density automated systems for intensive storage and intelligent pallet management

The TecnoFerrari Multi-Deep Automated Warehouse Shuttle-Based system is designed for the automated management of high-density storage through the combined use of AGV/LGV vehicles and shuttle carts dedicated to the internal handling of pallets within racking channels.

The solution maximizes storage capacity by almost completely eliminating operating aisles and using the full depth of the warehouse structures. The system represents one of the most advanced configurations for the automated management of large product volumes for a single SKU, ensuring high operational efficiency, maximum handling safety, and optimization of the available space.

The Multi-Deep Automated Warehouse Shuttle Based is used in industrial and logistics environments characterized by a high need for pallet accumulation, such as high-density logistics centers, cold storage facilities, the ceramics and paper industries, Food & Beverage, and mass-production operations.

Automatic system for intensive storage and automated management of logistics flows

The system uses AGV/LGV automatic vehicles that transport and position the shuttle carts at the entrance to the storage channels. The shuttle-based operates autonomously within the racking, carrying out pallet storage and retrieval missions even at significant depths exceeding 30 positions.

This configuration significantly reduces the travel times of automatic vehicles, optimizing operating cycles and increasing the warehouse’s overall productivity.

The synchronized management between AGV/LGV vehicles, the shuttle-based, and TecnoFerrari WMS software enables intelligent control of storage missions, dynamic slot optimization, and advanced management of logistics flows according to FIFO or LIFO logic.

Thanks to the vision systems and advanced laser sensors developed by TecnoFerrari, the system ensures high centering precision and maximum storage safety even at the highest operating heights and in complex environmental conditions.

Advantages
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Maximization of storage capacity thanks to the almost total elimination of operating aisles.

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Automated management of deep storage channels with high pallet accumulation density.

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Reduction of handling times through the combined use of AGV/LGV vehicles and shuttle-based.

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Optimization of available space in industrial and logistics warehouses.

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High operational efficiency in handling large quantities of pallets for a single SKU.

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Flexible management according to FIFO or LIFO logic depending on the plant configuration.

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Maximum handling safety even at high storage heights.

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Full integration with TecnoFerrari WMS software for the control and supervision of logistics flows.

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Ideal for applications in cold storage facilities, highly saturated warehouses, and production environments with high logistics intensity.

  • Multi-deep racking with integrated guides for the movement of shuttle carts
  • Automatic shuttle-based powered by high-efficiency lithium batteries.
  • Wireless communication between the shuttle-based, AGV/LGV vehicles, and the supervisory system.
  • Automatic management of pallet storage and retrieval missions.
  • High shuttle travel speed within the storage channels.
  • Handling of heavy loads and loading units with high operational intensity.
  • Advanced vision systems and laser sensors for automatic centering and safe storage.
  • Plug-and-play integration with TecnoFerrari WMS software.
  • FIFO or LIFO configurations depending on rack accessibility.
  • Tailor-made solutions for different logistics layouts and warehouse saturation levels.
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