Wrapping Systems

Automatic systems for the stabilization and protection of palletized loads

TecnoFerrari Wrapping Systems are designed for the stabilization, protection, and securing of palletized loads through the controlled application of stretch film and dedicated accessory systems.

The range includes automatic and robotic solutions developed to wrap pallets precisely and efficiently, ensuring product integrity during handling, storage, and transport operations.

The systems integrate advanced technologies for film control, pre-stretching, and wrapping cycle management, adapting to different load types, line configurations, and logistics requirements.

TecnoFerrari solutions operate in the final stage of the production process, immediately after palletizing, integrating with pallet handling systems, labeling, quality control, AGVs/LGVs, and MES, ERP, and WMS software to ensure complete end-of-line automation.

Automatic systems for the smart management of load stability

TecnoFerrari wrapping systems automate one of the most important stages of the end-of-line process, ensuring that each pallet is correctly stabilized and protected before subsequent logistics operations.

Thanks to advanced pre-stretching systems and film tension control, the load is wrapped in a uniform and controlled way, improving overall pallet stability and reducing material consumption.

Process automation eliminates the main critical issues associated with traditional operations, such as uneven wrapping, film waste, manual adjustments, and quality variability between one pallet and another.

Integration with top sheet applicator systems, protective accessories, and supervision software also makes it possible to automatically adapt the wrapping cycle to the characteristics of the product and the requirements of the production line.

Advantages
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Optimal load stabilization during handling, storage, and transport.

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Reduction of film consumption thanks to advanced pre-stretching systems.

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Effective product protection against dust, humidity, and external agents.

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Greater wrapping uniformity and quality compared to traditional systems.

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Reduction of product damage and logistics claims.

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Complete process automation with reduced manual adjustments.

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High flexibility in managing different load formats and configurations.

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Complete integration with end-of-line systems and automated intralogistics.

  • Turntable for controlled management of pallet rotation.
  • Idle or motorized top press for load stabilization during wrapping.
  • High-performance wrapping head with the possibility of a double head for automatic changeover.
  • Anthropomorphic or Cartesian robotic structures according to the selected configuration.
  • Automatic pallet centering systems at infeed.
  • Machine frame and integrated safety guards.
  • Film pre-stretching system up to 500%.
  • Electronic film tension control.
  • Automatic synchronization between turntable and top press.
  • Wrapping head positioned close to the load for greater process effectiveness.
  • Advanced wrapping cycles for water-protection and dust-protection applications.
  • Automatic roll and/or wrapping head changeover available according to the configuration.
  • Software for managing recipes and wrapping parameters.
  • Compatibility with high-performance recycled films.
  • Processable film thickness from 11 to 45 μ.
  • Roll height up to 500, 750, or 1000 mm.
  • Roll weight from 24 to 60 kg.
Available configurations
Robotic Wrapping Systems with Anthropomorphic Robot (Spider-R)

High-performance systems designed for medium- and high-speed production lines, characterized by high operational flexibility and the ability to adapt to different load types.

Production capacity: up to 130 pallets/hour (Euro pallets) and up to 200 half pallets/hour.

Column Wrapping Systems with Cartesian Robot (Spider-C)

Compact and modular solutions designed to ensure high wrapping quality with optimized layouts and reduced operating costs.

Production capacity: from 90 to 110 pallets/hour (Euro pallets) and from 110 to 130 half pallets/hour.

Column Wrapping Systems for Low- and Medium-Speed Lines (Spider-S)

Systems designed for applications with lower production requirements, while maintaining high standards of reliability and wrapping quality.

Production capacity: up to 70 pallets/hour (Euro pallets).

Top Sheet Applicator System (Heron)

Automatic system for applying the upper protective film, designed to increase load safety and protect it from rain, dust, and humidity during logistics operations.

Ideal for applications that require high product protection and maximum final packaging quality.

Production capacity: up to 160 pallets/hour (Euro pallets) and up to 210 half pallets/hour.

Top film thickness: from 25 to 100 μ.

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