Automatic palletisers

Complete automation of palletizing and depalletizing operations.

TecnoFerrari palletizers and depalletizers with anthropomorphic robots are automatic systems designed to manage palletizing and depalletizing operations within production and logistics lines.

The solution integrates high-performance industrial robots, advanced gripping systems, and dedicated management software to automate the handling of individual products, groups of packs, or complete layers, ensuring high precision, operational continuity, and maximum production flexibility.

These systems represent the connection point between production and logistics: palletizers arrange products onto pallets ready for storage or dispatch, while depalletizers feed production lines automatically and continuously.

The systems fully integrate with conveyors, wrapping systems, labelers, quality control systems, AGVs/LGVs, and MES, WMS, and ERP software, contributing to the creation of fully automated and synchronized end-of-line systems.

Reduction of end-of-line bottlenecks and improvement of production continuity.

TecnoFerrari robotic solutions make it possible to automate one of the most critical stages of the production process, ensuring the efficient management of high production volumes, frequent format changes, and multi-SKU configurations.

The use of anthropomorphic robots and dedicated gripping systems enables products and load units to be handled with high precision and repeatability, improving pallet stability and the overall quality of the process.

The automation of palletizing and depalletizing operations eliminates the main bottlenecks at the end of the line, reduces downtime, and improves operational continuity even in 24/7 production cycles.

Thanks to the modular architecture and the possibility of integrating different robotic configurations, TecnoFerrari develops customized solutions according to product characteristics, production volumes, and the logistics requirements of the plant.

Advantages
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High-performance industrial anthropomorphic robots for automated product handling.

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Customized motorized grippers for layer gripping, single or multiple gripping, and dedicated applications.

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Compact and modular structures optimized for different production layouts.

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Reduction of downtime and operating costs associated with manual operations.

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Greater safety for operators thanks to the reduction of repetitive and strenuous tasks.

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Greater safety for operators thanks to the reduction of repetitive and strenuous tasks.

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Seamless integration with automated intralogistics systems and management software.

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Continuous 24/7 operation, 7 days a week, with reduced maintenance.

  • High-performance industrial anthropomorphic robots for automated product handling.
  • Customized motorized grippers for layer picking, single or multiple item picking, and dedicated applications.
  • Compact, modular structures optimized for various production layouts.
  • Pallet and interlayer magazines available as an option.
  • Integrated perimeter safety systems and operator protections.
  • Plant management software and product recipes for the automated management of configurations.
  • Perimeter safety systems and operator protection
  • System management and product recipe software for automated configuration management.
  • Integration with MES, ERP systems, and Industry 4.0 logic.
  • Vision systems and quality control systems available as an option.
  • Integration with AGVs/LGVs for the complete automation of logistics flows.
  • Modular and scalable architecture for customized configurations.
  • Robotic reliability with MTBF up to 80,000 hours.
  • Continuous 24/7 operation, 7 days a week, with reduced maintenance.
  • Gripping capacity up to 250 kg for beverage applications and up to 70 kg for tissue applications.
Available configurations
Robotic Layer Palletizers (Dragonfly)

High-productivity systems designed for the automatic formation of complete pallets through the handling of entire product layers.

Ideal for high-capacity production applications.

Performance: up to 9–10 layers/minute.

Robotic Palletizers with Single or Multiple Gripping (Lynx)

Flexible solutions for handling individual or multiple products, particularly suitable for lines with high variability of formats and configurations.

Performance: up to 8–11 cycles/minute.

Layer Preparation Robot (Octopus)

Robotic systems dedicated to the composition and preparation of the layer before the palletizing stage.
The compact configuration ensures high performance and maximum flexibility in product handling.

Robotic Depalletizers (Panther)

Automatic systems designed for the removal of layers or products from pallets and for the continuous feeding of production lines.

Ideal for the automated management of different formats and load configurations.

Performance: up to 200 layers/hour.