AGV – Automated Guided Vehicles

Automatic systems for smart material handling

TecnoFerrari AGVs – Automated Guided Vehicles – are automatic systems designed for the smart and automated handling of raw materials, finished products, and load units without an onboard operator.

This solution makes it possible to automate logistics and production flows within industrial plants, ensuring operational continuity, safety, traceability, and optimized handling throughout every phase of the process.

TecnoFerrari AGVs operate across intralogistics activities: from raw material storage to production line feeding, through end-of-line management, automated warehouses, and shipping areas.

The system integrates with production lines, palletizers, wrapping machines, picking systems, automated warehouses, loading/unloading stations, and ERP/MES/WMS software through the TecnoFerrari supervisory software.

Automatic systems for the continuous management of logistics and production flows

TecnoFerrari AGVs automate the transfer of load units between the plant’s different operating areas, improving process synchronization and reducing downtime associated with traditional handling.

Automated mission management makes it possible to optimize logistics flows, increase production efficiency, and ensure constant operation even in 24/7 work cycles.

Eliminating manual handling reduces the risk of material damage and significantly improves operational safety thanks to advanced anti-collision systems and integrated protective devices.

Thanks to the high modularity of the available configurations, TecnoFerrari creates customized solutions based on load units, payloads, operating spaces, and the customer’s specific application requirements.

Advantages
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Complete automation of logistics and production flows without an onboard operator.

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Reduced downtime and operating costs associated with traditional handling.

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24/7 operational continuity even in highly intensive industrial production environments.

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Greater workplace safety thanks to advanced anti-collision systems and integrated protective devices.

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Reduced risk of material damage during handling operations.

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Full traceability of load units throughout the entire logistics and production process.

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High application flexibility for different load types and plant layouts.

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Complete integration with ERP/MES, WMS, and TecnoFerrari supervisory software.

  • Reinforced electrowelded steel frame configurable according to applications and load units.
  • Configurable guidance technologies via laser navigation (LGV), magnetic guidance, outdoor GPS, or natural navigation SLAM/Contour Navigation.
  • Payloads from a few hundred kilograms up to over 20 tonnes.
  • Programmable speeds and millimetric positioning precision
  • Battery power systems Lead-Acid or Lithium with automatic recharging, opportunity charging, or automatic battery replacement.
  • Safety laser scanners, 3D sensors, and audible/visual warning devices for protecting operating areas.
  • Advanced anti-collision systems with detection beyond blind corners using AI cameras or TAG AME.
  • TecnoFerrari Fleet Manager 3D Digital Twin for advanced management of AGV fleets and logistics flows.
  • High integration capability with proprietary or third-party ERP, MES, and WMS.
  • Customizable configurations based on load units, payload, lifting height, and operating layout.
Available configurations
Pallet Truck Models

Compact AGVs designed for the automated handling of pallets and load units in logistics flows between production, buffer, and shipping.

This solution ensures transfer speed, operational continuity, and optimization of internal handling.

Available capacity: up to 1,500 kg.

Fork Models

Automatic AGVs designed for handling different load units through front pick-up systems and vertical lifting.

Suitable for handling:

  • pallet
  • cassoni
  • reels
  • industrial containers

Available capacities: from 1,500 kg to 4,000 kg.
Lifting height: up to 12 meters.

Reach Fork Models

AGVs designed to operate in space-constrained areas thanks to fork systems that extend and retract relative to the vehicle frame.

Ideal for:

  • narrow aisles
  • high-density warehouses
  • handling of pallets and bins

Available capacities: from 1,500 kg to 4,000 kg.

Pantograph Models

AGVs with a pantograph-mounted gripping system designed for applications that require greater operating reach and reduced overall dimensions.

This configuration enables:

  • double-deep handling
  • greater vehicle compactness
  • space optimization in high-density warehouses

Available capacities: from 500 kg to 2,000 kg.
Lifting height: up to 10 meters.

Counterbalanced Models – Single Fork

AGVs designed for the pickup, lifting, and automatic transport of load units through front fork systems with a counterbalanced structure.

Available payloads: from 500 kg to 4,000 kg.
Lifting height: up to 12 meters.

Counterbalanced Models – Double or Triple Pick

Counterbalanced AGVs equipped with dedicated attachments for the simultaneous handling of two or three load units.

This solution makes it possible to increase the productivity of transport and storage operations.

Available capacities: from 500 kg to 4,500 kg.

FLAT Models

AGVs with a low-profile chassis designed to operate under loads or for transporting pallets and specific load units.

Available with:

  • lifter
  • roller conveyor
  • chain conveyor
  • custom attachments

Ideal for:

  • connection between production lines
  • line feeding
  • end of line
  • automated warehouses
  • integration with logistics and process systems

Available capacities: from 2,000 kg to 20,000 kg.

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